Hydrocyclones, industrial equipment, are cone-shaped machines used to separate liquids and solids. The cyclonic separators use centrifugal forces to segregate the contents based on liquids, density, solids, size, and shape. They are used across industries, including mineral processing, papermaking, gold ore processing, printing, and others. However, this blog discusses hydrocyclones in the context of sand-washing plants.
Hydrocyclones Sand Washing Plant: How do they work?
Hydrocyclones work efficiently when it comes to sand-washing plants. They separate components such as clay and lighter slit from heavy particles of sand based on fluid dynamics.
The outlet cylinder placed at the top produces a cyclone, the cut point, and the vacuum. The cut point determines overflow, which is the number of fine particles and clay extracted in the case of a sand-washing plant. It is important to know that the vacuum cannot cater to materials bulkier than cut-point. Thus, they are discharged as underflow from the bottom.
Why should you choose hydrocyclone over conventional sand washing plants?
There are different types of sand washing plants available in the market. However, not all hydrocyclones are as efficient as those of renowned manufacturers like Convotech Engineering. Some of the primary benefits of using them are:
1. Extraction Efficiency
Hydrocyclones offer excellent sand extraction efficiency at up to 95% rate with minimal loss of class one grade sand.
2. 100% Potential at Maximum Capacity
Hydrocyclones are capable of delivering 100% potential at throughput capacity. The efficiency of the equipment doesn't decrease with the input of additional materials.
3. No Moving Parts
Hydrocyclones have only water pumps and no internal moving parts. This is because they rely on the centrifugal force of water to move and wash material.
4. Less Moisture Content
Some models of hydrocyclones have a built-in dewatering screen. As a result, there is only 10% moisture in the container, and the produced sand can be sold immediately.
Conclusion
Hydrocyclones are extremely efficient when compared to conventional sand washing plants. The plant can offer a hundred percent efficiency even when functioning at maximum capacity. However, the quality of the equipment will influence the efficacy of the operations. Thus, source it from reliable hydrocyclone sand washing manufacturers like Convotech Engineering.
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