Hydro cyclone is a versatile industrial equipment used in several industrial applications, especially in the mining industry. It is a cone-shaped cylindrical container with immovable parts often used for cutting or separating solid particles on the basis of size and density.
While hydro cyclones are popularly chosen for use in slurry, mines, ore, sand production plants, sand washing plants, construction, and concrete mixing plants, among others, a lot of people question why it is chosen. Thus, this blog helps you understand the hydrocyclone sand washing plant.
How Does Hydrocyclone Look?
Hydrocyclone features a cylindrical top having offset feed inlet pipe, tapered cone(s) acting as the passage to reach a small outlet at the bottom, and an overflow outlet on the top. Additional parts of this equipment consist of external castings having internal pressure along with internal replaceable liners for wear resistance.
How do They Work?
Hydrocyclones highly depend on centrifugal force to function. The top cylinder is responsible for producing cyclone, vacuum followed after, and the cut point. It pumps solids and liquids under pressure, which creates a swirling motion inside.
As a result, the solids are thrown outside the cylinder, and the larger or heavier particles make their way downwards to exit the bottom outlet with a minimum quantity of water. The limited clay and fine solid particles (in the concrete sand production case) that remain near the cyclone’s center after the first process make their way upwards through the central pipe to exit the top overflow.
Why Should you Choose Hydrocyclones?
Hydrocyclones designed by hydro cyclone sand washing manufacturers offer significant advantages as compared to other sand washing plants, and some of the major benefits are:
Hydrocyclones are capable of extracting sand with 95% efficiency, minimizing the loss of passing-grade sand.
This equipment can function at full throughput capacity, ensuring that efficiency is not compromised with the increase in material input.
Hydrocyclones do not have moving parts since they use water to wash and move the material throughout the process.
Some hydrocyclone models consist of a built-in dewatering screen, meaning that the moisture content is limited to 10%.
Conclusion
Hydrocyclones are one of the most effective industrial separation tools. Hopefully, this blog helped you understand their functioning better. Please note that the equipment’s quality will directly affect its efficiency and operations. So, source it from reliable manufacturers like Convotech Engineering LLP.
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